Industrial Metal Fabrication Is A Key Element of Modern Day Manufacturing
- By Falconics
- •
- 07 Dec, 2019
- •
Metal can be converted into many different structures through the use of metal fabrication techniques. The processes involved in metal fabrication can vary from cutting, welding, burning, machining, forming and the assembling of raw metal into the required final product.
What Can Be Made After Metal Fabrication?
Projects that require metal fabrication can include simple things like grills or handrailings, to the making of machinery and heavy equipment. You can make cutlery, handtools, springs, wires, screws, nuts, bolts and a lot of architectural products like roofing and cladding. The metals used in metal fabrication can be iron, steel, stainless steel, copper, bronze, brass and any other metal that can be worked on to change its configuration, shape, or thickness. This can also be achieved by forging and stamping, besides the processes referred to above.
How Is Metal Fabrication Carried Out?
Industrial metal fabrication makes for an industry that has many broad applications in many industries, both big and small. The standard raw materials in use for metal fabrication are plate metal, castings, metal that has been formed and expanded, flat metal, metal of various sections, and welding wire.
Most metal fabrication is carried out in shops where experts well versed in welding, ironwork, blacksmithy, and other professionals are employed. You will also find people who are well versed in cutting, punching, the use of press machines, machine and lathe operators, welders, assemblers, solderers, and brazers.
A Look At The Various Processes Involved
Most industrial metal fabrication will involve cutting. While the older methods used saws for this process, modern fabrication shops use water jets, plasma, and laser for the cutting. The methods used by fabricators will depend on the complexity of the cutting and its cost.
Folding is the process involved when metal parts need to be bent and most fabrication shops will use brake presses that are manually, hydraulically or motor-driven. Dies are often used for the mass production of specific forms and shapes.
Machining is a process that involves removing metal from raw metal to form specific shapes. Lathes, drills and other cutting machines are used for this.
Punching is another process that is often used in metal fabrication before assembly or metal forming. Dies are extensively used in this process. Stamping is a process similar to punching, and may not require cutting of the metal as in punching. Shearing is a process that requires cutting metal to the required size and is a process most often carried out on sheet metal.
Welding is an essential process in industrial metal fabrication and involves joining two metal pieces together by using molten metal. Welding techniques are constantly evolving and not only welding but also all processes of metal fabrication are constantly changing to suit the increasing demands for quality, speed, and economy.
The metal fabrication industry is capital intensive and machinery is becoming increasingly sophisticated as automation and CNC techniques are largely being employed. Metal fabricators have to learn to constantly change production lines as customer needs ask for diverse products that suit their specific needs.
What Can Be Made After Metal Fabrication?
Projects that require metal fabrication can include simple things like grills or handrailings, to the making of machinery and heavy equipment. You can make cutlery, handtools, springs, wires, screws, nuts, bolts and a lot of architectural products like roofing and cladding. The metals used in metal fabrication can be iron, steel, stainless steel, copper, bronze, brass and any other metal that can be worked on to change its configuration, shape, or thickness. This can also be achieved by forging and stamping, besides the processes referred to above.
How Is Metal Fabrication Carried Out?
Industrial metal fabrication makes for an industry that has many broad applications in many industries, both big and small. The standard raw materials in use for metal fabrication are plate metal, castings, metal that has been formed and expanded, flat metal, metal of various sections, and welding wire.
Most metal fabrication is carried out in shops where experts well versed in welding, ironwork, blacksmithy, and other professionals are employed. You will also find people who are well versed in cutting, punching, the use of press machines, machine and lathe operators, welders, assemblers, solderers, and brazers.
A Look At The Various Processes Involved
Most industrial metal fabrication will involve cutting. While the older methods used saws for this process, modern fabrication shops use water jets, plasma, and laser for the cutting. The methods used by fabricators will depend on the complexity of the cutting and its cost.
Folding is the process involved when metal parts need to be bent and most fabrication shops will use brake presses that are manually, hydraulically or motor-driven. Dies are often used for the mass production of specific forms and shapes.
Machining is a process that involves removing metal from raw metal to form specific shapes. Lathes, drills and other cutting machines are used for this.
Punching is another process that is often used in metal fabrication before assembly or metal forming. Dies are extensively used in this process. Stamping is a process similar to punching, and may not require cutting of the metal as in punching. Shearing is a process that requires cutting metal to the required size and is a process most often carried out on sheet metal.
Welding is an essential process in industrial metal fabrication and involves joining two metal pieces together by using molten metal. Welding techniques are constantly evolving and not only welding but also all processes of metal fabrication are constantly changing to suit the increasing demands for quality, speed, and economy.
The metal fabrication industry is capital intensive and machinery is becoming increasingly sophisticated as automation and CNC techniques are largely being employed. Metal fabricators have to learn to constantly change production lines as customer needs ask for diverse products that suit their specific needs.
Waterjet cutting, when compared to other cutting methods, produces cleaner results, more precision, and lower costs while avoiding some of the downsides associated with other procedures, such as thermal distortion and rough finished edges.
Metal stamping and precision sheet metal fabrication are processes used to manufacture metal parts. While both processes have pros and cons, you must choose the most practical and efficient one for your project.
When it comes to metal fabrication, it's always a good idea to work with a reputable sheet metal fabrication business. Choose PT Engineered Products for you welding and Fabrication works.
Like most businesses, not all industrial metal fabrication companies are created equal. So, you need to choose the right one carefully. If you are looking for companies that provide sheet metal fabrication in Florida, remember to keep these tips in mind! They will help you find a suitable match that you can keep going back to.
Precision sheet metal fabrication is all about professionalism, industry-grade equipment, and proven methods. With the help of a seasoned team in the heart of Florida, it's possible to see amazing results and feel confident in the results.
Here at Total MFG, our promise is to never send out a product that is less than the best.
Sheet Metal Fabrication Florida Provide's the most popular metal fabrication system with the use of high end quality materials for your welding and fabrication needs.
PT Engineered Products provide an exceptional services on precision sheet metal fabrication system for your specific engineering works and designs. Reach us now for more info!
Composites are chosen by transportation and sporting industries mainly for its strength to weight ratio. It’s stronger than metal and lighter in weight, makingit a desirable material to work with.
This highly-engineered material is composed of cloth fibers and a form of resin epoxy. Although durable, there is a risk that it will be damaged by burns, saws, mills, or rout. This problem is easily solved with waterjet.
Through an easy and precise erosion process, waterjet cuts material at high speeds without heat transfer. This technique is perfect for sporting goods, composite boat hulls, and automobile components. It also includes large commercial airplane parts along with small airplane clips and parts.
Cement board typically finds a use in building product such as underlayment for floors, substrate for wall tile, or for building siding. It is a moisture resilient, flexible, strong material perfect for construction.
A saw is often brought to a job site to cut away at a cement board. In a factory, waterjets are ideal as the cement board is in an uncured state. This allows for complexity with the cut if a preferred shape is desired. Not only that, the waterjet can be included into the manufacturing line before final curing occurs.
