THE COMPLETE SOURCE FOR INDUSTRIAL FABRICATION

5 Reasons Why Waterjet Cutting Is The Right Choice for Your Next Metal Fabrication Project

Sun, 05 Dec 2021 12:20:38 GMT

Before you look for waterjet cutting services Florida , think about if waterjet cutting is the best option for you. Water jet cutting has been increasingly popular as a cutting process for a number of tasks throughout the years. Waterjet cutting, when compared to other cutting methods, produces cleaner results, more precision, and lower costs while avoiding some of the downsides associated with other procedures, such as thermal distortion and rough finished edges.

Is water jet cutting a viable option for your project? Here are five reasons why you should think about it!

What is Water Jet Cutting?

You're probably looking for waterjet cutting services Florida right now. But do you have any idea what it is? Water jet cutting is a cold cutting technique that uses a high-pressure water jet to remove metals and other materials from one another. This can be done with either specially treated water or an abrasive chemical with sand added to it.

What Are the Advantages of Waterjet Cutting?

1. There Are No Material Restrictions

Waterjet cutting can cut almost any material, including composites, plastics, metals, glass, stone, rock, ceramics, and rubber. A granular abrasive can be added to a waterjet cutting machine to produce quality cuts on materials up to 200 mm thick. Metals are the most common materials cut by a waterjet (especially aluminum, considering its relatively soft and cuts quickly).

2. There Are No Chemicals or Heat Involved

This is a cold cutting procedure since it only employs water and granite to erode the material, and any heat generated by the erosion process is promptly cooled by the water stream. As a result, bending, distortion, and material hardening that are common with laser, plasma, and machining are reduced, reducing the requirement for secondary processing.

It is also safer for operators and the environment because it emits no vapour or smoke, and any dust particles generated by the erosion process are contained in the water and properly filtered out afterwards.

3. There Is Very Minimal Fixturing

Cutting a single chip, some CNC machines require extensive setups with complicated fixturing that might take hours to install and calibrate. In contrast, the water jet requires relatively little fixturing and may be put up and running in minutes rather than hours.

Whether you need to cut a little bit from an existing remnant or a huge sheet of material, the water jet usually only requires a few clamps and weights for brackets to keep the material in place. It's only a question of setting zeroes and loading a programmed after that. An experienced operator can complete the process in a matter of minutes, saving you money on setup.

4. Waterjets Are Friendly to the Environment

Waterjets generate very little harmful waste. This, in turn, aids in the reduction of waste disposal expenses.

Waterjets also use less water than you might think because the water is recycled in a closed-loop system. The majority of waste water is clean enough to filter and dispose of down the drain.

5. It Stacks Cuts Like There's No Tomorrow

Stack cutting (stacking numerous sheets of material and cutting them all at once) is possible with water jet cutting equipment up to 8 inches thick. This is an excellent approach to quickly and efficiently make a large number of pieces.

Now that you know what waterjet cutting is and why it's a good fit for your next metal fabrication project, search for custom metal fabrication Florida to discover a water jetting business near you.

What to Choose: Metal Stamping or Precision Sheet Metal Fabrication

Sun, 11 Jul 2021 15:19:52 GMT

Metal stamping and precision sheet metal fabrication are processes used to manufacture metal parts. While both processes have pros and cons, you must choose the most practical and efficient one for your project. Accordingly, let’s analyze metal stamping and precision sheet metal fabrication to determine which technique will best align with your design and production requirement needs.

What is metal stamping?

Metal stamping (or pressing) comprises multiple manufacturing processes that include, but are not limited to, blanking, bending, flanging, punching, and coining. This process can be completed in a single-stage operation or through several operations by placing a flat sheet of metal, in either coil or blank form, on a stamping press to shape it to its desired state.

Metal stamping pros

An ideal long-term, and cost-effective, option for mid-to-high volume production

A precipitously higher throughput solution for producing large quantities and volumes of complex and precise parts than sheet metal fabrication

Can be a highly automated process that helps reduce labor costs input and repeatedly produces tight tolerances

High levels of reliability, repeatability, and reproducibility for high-volume parts and pieces

Help reduce per-unit costs

Reduced scrap rate

Reduced labor costs

Metal stamping cons

High upfront tooling costs

The time required to develop tooling often causes longer pre-production times

Can be costly to implement design changes after tooling is produced

Short-run production has higher piece price costs due to longer setup times

What is precision sheet metal fabrication ?

Precision sheet metal, which consists of a series of processes like punching, laser cutting, welding, bending, forming, hardware insertion, and assembly, is a valuable metalworking method that is employed to transform flat sheets of common steel, stainless steel aluminum, and many more alloys into virtually any shape. This robust process is used to produce a diverse range of parts and products and is especially useful when creating functional parts, such as panels, brackets, and enclosures.

Precision sheet metal fabrication pros

Effective for creating complex products with mass customization

Shortened initial startup time

Easy to implement design changes and make adjustments

Greater flexibility and versatility

Extremely economical for short production runs

Produces rapid, and far easier, prototyping

Precision sheet metal fabrication cons

Higher labor costs and more labor-intensive

Deep-drawn shapes not feasible

Requires a longer production period

Slower production process

Material waste can be higher because costs are generally more expensive

What process should you use?

Because we offer both metal stamping and precision sheet metal fabrication services under one roof, we can handle any project regardless of its requirements. Essentially, if you have a newer product that doesn’t have market adoption, we can fabricate parts without a large upfront investment.

Conversely, if you have market adoption and require additional parts, our in-house tool and die production capabilities will allow us to quickly fabricate them at reduced per-unit costs. In this case, any upfront costs would eventually be offset and profits would be maximized.

Moreover, for product development projects, combining our metal stamping and precision sheet metal fabrication services is a viable option. This process would allow us to make prototype parts and easily transition them for small-scale production.

Conclusion

Metal stamping and precision sheet metal fabrication are both common, and effective, metal formation methods. However, depending on a specific project’s circumstances, one process will prove to be more advantageous to create your product or part. With that noted, metal stamping is the more economical method as your product volume increases and order quantities grow. Ultimately, by reducing lead times and improving quality, metal stamping can help you minimize costs and maximize profits.

Stay Away from These Mix-ups in Your Sheet Metal Fabrication Process

Fri, 07 May 2021 03:02:27 GMT

Industrial metal fabricators have a job that is one of the most seasoned manufacturing processes in the world. In spite of the fact that it has advanced over the decades, it is an art that requires a lot of preparing and practice to dominate. Today there are different sorts of computerized hardware utilized with the end goal of metal creation. While the metal fabricators themselves are prepared and talented, there are sure basic slip-ups that occur during the metal creation measure.

When mistakes are made in a fabrication process, the remains and material that would have been put to use ends up on the scrapheap. It'll at last wind up being reused. In any case, the mistake costs the organization cash, and costs the customer time - which is the reason they ought to be stayed away from no matter what.

The biggest mistake to keep away from as an industrial metal fabricators during the fabrication process is not playing it safe to guarantee security. Needless to say, avoid any compromises to basic safety measures as these can result in unsafe missteps.

Incorrect estimations:

Metal fabrication is a mechanical process that plays an essential role in several industrial applications. The performance of equipment will ultimately depend on its build, quality and reliability of the sheet metal parts. Every project and industry has different specifications for sheet fabrication. The metal fabrication company must steer clear of incorrect estimates and assumptions. By communicating with clients to understand their requirements and needs, it will reduce the likelihood of errors and mistakes in the final deliverables.

Inaccurate material use:

While most metal fabrication shops use low-cost, long-lasting materials, their lack of knowledge of them would be a major disadvantage. As a result, during the discussion process, they must agree on the type of material to use based on the final product specifications. In your welding methods, you don't necessarily have to use the best metals. In reality, using materials with a little more flexibility and give can make certain fabrication processes simpler and better. Otherwise, if you have a material that is too heavy for your application, manipulating it to your desired specifications can be difficult. This is particularly true if your design includes a number of different sizes and shapes.

Poor storage:

Due to ferrous metal compositions, the filler materials used for welding during construction are prone to corrosion. As a result, the filler materials must be kept away from moisture. Metal filling may become faulty if it is not stored properly. Binders will be needed in large quantities. As a result, material handling must be handled with caution. Keep all fillers in a dry, protected place.

Improper Arc Striking:

Arc striking is a technique for generating heat for welding. However, if the arc is labelled incorrectly, the metal workpiece can be damaged. As a result, the welders must remove the weld tool before the filler material adheres to the incorrect arc spot. Errors in arc striking cause high amounts of material waste. Welders sometimes make the mistake of striking the arc somewhere before moving on to the weld plate, such as on a scrap piece of metal or on a welding table. You must pull your welding rod away from the weld plate until it sticks, but if you pull it too far away, the arc will be lost. As a result, make sure the arc is precisely where it needs to be.

Decades of experience in fabrication services ensures error-free and high-quality metal manufacturing. When it comes to metal fabrication, it's always a good idea to work with a reputable sheet metal fabrication business.

Selecting the Best Industrial Metal Fabrication Company Simplified - Total MFG

Wed, 17 Mar 2021 06:22:44 GMT

There is a lot to factor in when it comes to finding the right precision sheet metal fabrication partner for your business. Looking online, talking to people, asking around - these are just some of the ways in which most people begin. But once you have a few leads, how do you make a decision? What factors should you consider? You obviously want to work with the best; a company that maintains high-quality sheet metal fabrication processes, one that relies on the best equipment, and only uses quality raw material. We break the process down for you to, listing out the main factors to consider when choosing the right vendor to fabricate your sheet metal parts.

Why it matters:

The metal fabrication process requires a high level of precision and accuracy. There are a variety of methods to consider - the metal fabrication process involves cutting, shaping, welding, molding, or assembling materials into the final end products. All of these decisions have an impact on your results since each method has its benefits and drawbacks. However, amidst all these decisions, one of the most important ones will be the process of finding a suitable metal fabrication partner.

Understand your needs:

There are a variety of precision sheet metal fabrication firms, each with its own offerings. It’s important to understand your project priorities and partner with an organization that provides the right specialty and servicing needs at a price within your budget. Before we dive into the factors to consider, here is a handy checklist of questions to help you understand your needs better:

The scope of the job: Is it a large project that requires material in bulk, or a small project?

What are your deadlines like, and how flexible are they?

Can the fabrication firm complete the given tasks?

Do they have the right machinery and trained personnel?

Do they offer additional services as needed, e.g. prototyping, design review.?

Once you have established your needs, here are things to look out for in the industrial metal fabricator of your choice:

Machine quality: A well-reputed sheet metal fabrication vendor will use high-quality, cutting-edge technology to deliver the best results. Since this is largely a machine-driven process that involves laser cutting, bending, hardware insertion, etc., industrial metal fabrication requires the right machinery.

Experienced personnel: Metal parts are unique, and the fabrication process differs based on the requirements. Along with the correct machines, it is imperative to have an experienced, well-qualified team to oversee production. Make it a point to ask a prospective industrial metal fabrication vendor about their personnel training and experience.

Efficiency: The greatest benefit of industrial metal fabrication is that with the right machines and with skilled operators, you can benefit from significant savings in cost and time. Using the right vendor can optimize the production and cost of raw materials, particularly if their processes are automated, resulting in less human error and greater control over quality.

Quality control and quality assurance: This brings us to an important point about quality - opt for a vendor with an ISO 9001:2015 certification. Quality parts also come from the quality of the vendor/company relationship. Choose an industrial metal fabrication company that displays long-term relationships with their other clients and vendors.

See if you can get some information about their past work, and you may want to ask some of the following questions:

Does the company know the manufacturing processes and testing equipment well enough to comply with the quality standards?

What quality certifications do they hold?

What metrics do they use to track quality performance?

Good customer service: Lastly, having good machines and experienced operators is worth very little if the company doesn’t provide top-quality customer service. This goes beyond prompt, polite communication -- the right company should listen to your needs, be ready to work with you from design all the way to completion, and respond to changes. To get a clearer indication of a company’s customer service, make sure to ask about the transparency involved in their communication, and their readiness to align with customer requirements. All these factors add up to the timely completion of your project and fewer mistakes.

Like most businesses, not all industrial metal fabrication companies are created equal. So, you need to choose the right one carefully. If you are looking for companies that provide sheet metal fabrication Florida , remember to keep these tips in mind! They will help you find a suitable match that you can keep going back to.

Using Precision Sheet Metal Fabrication

Sun, 04 Oct 2020 04:39:35 GMT

Precision sheet metal fabrication is all about professionalism, industry-grade equipment, and proven methods. With the help of a seasoned team in the heart of Florida, it's possible to see amazing results and feel confident in the results.

This team of specialists goes above and beyond to make sure the fabrication is handled professionally and no corners are cut during the process.

This leads to high-end quality control standards that are essential with any type of metal fabrication service.

Here's a look at what the best metal fabrication services are all about.

Wide Array of Materials

The materials include:

* Steel
* Zinc
* Aluminum
* Stainless Steel
* Copper

It is this variety that is perfect when it comes to enjoying top of the line metal fabrication services. Why settle for less when you can go with a team that has been doing this for years?

The specialized solutions and top-grade materials are going to bring a smile to your face.

Each project is handled with meticulous attention to detail and that's key for those who want complete customization throughout the process.

Full Customizations

Customization is something that is going to matter both in the short and long-term. If the goal is to scale and make sure everything is picture-perfect, there's nothing more important than personalized solutions in the hands of specialists.

The right service provider takes the time to go through these details and provides a fully customized solution that's powerful and easy to manage.

It's this complete attention to detail that is empowering and ideal for refined finishing.

Refined Precision

Precision is essential for those who want to follow a set design that's going to involve thickness, finishing, and durability.

Only the best materials are used by this team, which goes a long way in providing refined results that are worthwhile. This is key for those particular about what they are using.

Quick Turnarounds

Don't want to wait around for weeks just to get the work done?

A trusted team is going to make sure to set a firm timeline indicating how the process will unfold and how long it's going to take. This is essential for those who are looking to meet a set deadline and want to move forward with good results in hand.

With precision sheet metal fabrication, there is nothing more important than a top-end result that's refined, easy-going, and personalized.

The right team is going to make sure everything is managed based on your requirements and the timeline is faster than anyone else.

When it comes to state-of-the-art metal fabrication, it's important to go with the best in town. These professionals will take the time to meticulously craft each element and make sure it looks the way you want it to.

This attention to detail is key for those who want to ensure their solution is on par with modern standards. Whether it has to do with metal selection, thickness, and/or scalability, everything is taken into account with the best sheet metal fabrication Florida has to offer.

Total MFG - Design and Engineering

Sun, 22 Mar 2020 06:39:32 GMT

Here at PT Engineered Products, we focus on more than just manufacturing. The design and engineering of a project is one of the most essential steps to ensuring reliable products. That is why we offer 3D model engineering and prototyping so that our customers can guarantee a job well done. Our specialized team of engineers work hard to not only meet GD&T guidelines, but to exceed the high expectations that we uphold.

Importance of Design and Engineering:

The importance of design and engineering goes beyond what is normally recognized. There is a risk of creating a faulty or inadequate product, which is why having a specialized team of engineers is beneficial. It takes years of experience to avoid common mistakes that could jeopardize a customer’s project or the safety of others. Not only that, the level of creativity required to turn an idea into a physical object is extraordinary. There is a level of endurance and consistency that must be met every single time.

As one of the leading creators of sheet metal fabrication in Florida , we are dedicated to designing and creating top grade equipment for our customers. Our software allows our engineering team to use precise measurements and achieve strict tolerances on designed parts. In doing so, we are able to assemble parts and enclosures that form together near perfectly, providing savings of time and cost for your business.

Benefits of Design and Engineering:

There are multiple benefits to planning out a product before creating it. Not only is there a reduced risk of error, but it allows for room to test out how effective the material will be. For example, our engineering team can ask questions such as, “Will this product hold up against extreme weight? Are there any weaknesses or problems present? How will this product hold up against other design options available? Is this the most cost-effective choice in materials?”

Another benefit of designing and engineering a product using our 3D model and prototyping is the opportunity to save time and money. Rather than creating duplicate items and choosing the best option through trial and error, it is much easier to draw out or virtually design how the product should look. This saves money on materials and labor costs that could eat away at your wallet. It also saves time because a product can be manufactured quickly if measurements are accurate and the design is planned out properly.

Final Thoughts:

The design and engineering of a product is an essential stage of a manufacturing process. Our abilities range from drawing simple, flat brackets to designing more complex enclosure assemblies. It takes a skilled team of engineers to plan out the best possible item for our customer’s needs. This is why we are dedicated to creating reliable and cost-effective goods.

We take pride in knowing that we are one of the top sheet metal fabrication businesses in Florida. Here at PT Engineered Products, our promise is to never send out a product that is less than the best.

Industrial Metal Fabrication Is A Key Element of Modern Day Manufacturing

Sat, 07 Dec 2019 04:07:46 GMT

Metal can be converted into many different structures through the use of metal fabrication techniques. The processes involved in metal fabrication can vary from cutting, welding, burning, machining, forming and the assembling of raw metal into the required final product.

What Can Be Made After Metal Fabrication?

Projects that require metal fabrication can include simple things like grills or handrailings, to the making of machinery and heavy equipment. You can make cutlery, handtools, springs, wires, screws, nuts, bolts and a lot of architectural products like roofing and cladding. The metals used in metal fabrication can be iron, steel, stainless steel, copper, bronze, brass and any other metal that can be worked on to change its configuration, shape, or thickness. This can also be achieved by forging and stamping, besides the processes referred to above.

How Is Metal Fabrication Carried Out?

Industrial metal fabrication makes for an industry that has many broad applications in many industries, both big and small. The standard raw materials in use for metal fabrication are plate metal, castings, metal that has been formed and expanded, flat metal, metal of various sections, and welding wire.

Most metal fabrication is carried out in shops where experts well versed in welding, ironwork, blacksmithy, and other professionals are employed. You will also find people who are well versed in cutting, punching, the use of press machines, machine and lathe operators, welders, assemblers, solderers, and brazers.

A Look At The Various Processes Involved

Most industrial metal fabrication will involve cutting. While the older methods used saws for this process, modern fabrication shops use water jets, plasma, and laser for the cutting. The methods used by fabricators will depend on the complexity of the cutting and its cost.

Folding is the process involved when metal parts need to be bent and most fabrication shops will use brake presses that are manually, hydraulically or motor-driven. Dies are often used for the mass production of specific forms and shapes.

Machining is a process that involves removing metal from raw metal to form specific shapes. Lathes, drills and other cutting machines are used for this.

Punching is another process that is often used in metal fabrication before assembly or metal forming. Dies are extensively used in this process. Stamping is a process similar to punching, and may not require cutting of the metal as in punching. Shearing is a process that requires cutting metal to the required size and is a process most often carried out on sheet metal.

Welding is an essential process in industrial metal fabrication and involves joining two metal pieces together by using molten metal. Welding techniques are constantly evolving and not only welding but also all processes of metal fabrication are constantly changing to suit the increasing demands for quality, speed, and economy.

The metal fabrication industry is capital intensive and machinery is becoming increasingly sophisticated as automation and CNC techniques are largely being employed. Metal fabricators have to learn to constantly change production lines as customer needs ask for diverse products that suit their specific needs.

Everything You Need To Know About Sheet Metal Fabrication Florida

Fri, 01 Nov 2019 11:40:50 GMT

Sheet metal fabrication involves a process of punching, folding, cutting, and assembling flat sheets of aluminum or steel. Manufacturers often use this method to turn these flat sheets into products or structures. You can bend, stretch, or even cut sheet metal into any shape, thanks to the fabrication process. Sometimes the manufacturers also burn or cut the metal to get the structure they want. The fabrication process uses a variety of tools, such as band saws. They have hardened blades that help to cut through metal sheets easily.

Metal sheet fabrication

The entire process of metal sheet fabrication is usually complicated. You will need additional tools like chop saws and band saws. They increase the speed at which you cut the metals and also get a uniform cut. However, manufacturers use these tools for cutting small metal sheets. If you want to cut large sections of aluminum or steel sheets, you may have to use cutting torches. They ease your work to a great extent. All you need to do is set the dimensions of the area you want to cut and let the torch do the rest of the job.

How to create bends and angles in sheet metal fabrication

Sheet metal fabrication Florida experts use press brakes that help to enhance the performance of the cutting tools. Most of the tools work in straight lines if you don’t use press brakes. These brakes help to create angles and bends within the metal. For example, if you need a curved surface on the edge of the sheet metal, you will need to use the press brakes when the cutters reach that part. You get different press brakes that function differently, but their basic functioning involves tweaking the cutters so that they can turn at various angles.

Welding

Welding is probably one of the most crucial parts of sheet metal fabrication. You can use various cutting tools to cut the metal sheets. But you can’t do anything with the parts unless you put them together. Welding is that block in the puzzle that helps to join all the parts. You need to assemble the parts by welding them to each other. Manufacturers use different welding techniques, but they all have one objective, and that is to assemble the parts and give it a proper structure.

Importance of welding in sheet metal fabrication

Metal sheets may warp over time if you don’t weld them right after they are cut. That’s why manufacturers follow the cutting process with welding so that the sheets don’t warp or experience any other abnormalities. Some of the most popular welding techniques involve using sand to cover the metal during the cooling process. Sometimes you need to weld the metal sheet so that they maintain their shape. The technicians will use a stout fixture to ensure that the sheet maintains its flatness.

With so many sheet metal fabrication Florida companies around, you won’t have trouble finding a reliable service provider. Make sure they use the latest tools so that you get a smooth cut every time.

Understanding Precision Sheet Metal Fabrication

Tue, 10 Sep 2019 03:28:16 GMT

When it comes to modern-day manufacturing processes, there's nothing more important than precision and safety.

This is why more and more people are venturing towards specific fabrication processes to make sure their resources are fully optimized. Let's take a look at what this process is all about and the benefits it has to offer.

Defining the Process

In general, precision sheet metal fabrication refers to a manufacturing process that's used to optimize sheet metal during the production phase. For example, let's imagine a military system requires specific metal parts to make it function, this process is then used to create the part while ensuring the size is perfect. This is not the only industry that is reliant on the use of this solution as others such as food services, medical, electronics, aerospace, automobile, telecommunications, computer, and construction industries also take advantage of the process. These are just a few of the names that venture down this path and make the most of it.

An example of parts that can be made using this process including things such as tanks, cabinets, storage enclosures, hoods, and vents.

There are several manufacturing processes involved using sheet metal and it's all about customization. Companies can put together complex designs and use this process as a way to form sheet metal and put it through picture-perfect phases including annealing, bending, roll forming, and press forming. This ensures the sheet metal is properly used and isn't wasted during the production process. This also includes additional steps such as shearing, stamping, sawing, and drilling to remove excess materials.

Precision sheet metal fabrication

Most of this manufacturing process is completed with the use of specialized computers. The technology is reliant on metal fabrication software (CAD/CAM), which is essential when it comes to maximizing results. Most of the parts are then optimized using Computer Numerically Controlled machines (CNC) for specific tasks while handling customized specifications. These machines are well-regarded for making customized processes easier than ever before.

Benefits

1) Exact Fit for All Components

It starts with fitting when it comes to managing different components.

If a part isn't an exact match for where it's being installed, the entire system could break down or come to a stop. This is why companies analyze each detail and move towards a solution such as this for their requirements.

2) Increased Safety

There's an increased sense of safety associated with using components that go through this process. The parts are well-designed, appropriately measured, and follow established protocols when it comes to overall safety. This alone is a must with regards to upholding high standards and seeing legitimate results.

3) Easier to Manage Replacements

If it is time to move forward with a replacement, there's nothing better than world-class metal sheet fabrication. The attention to detail goes a long way in helping find adequate replacements that will fit seamlessly as soon as they're brought in.

Final Thoughts

This is what high-grade metal sheet fabrication is all about and why businesses continue to invest in the process. It's one of the best ways to make sure everything is secure and in line with modern standards. As more and more companies hope to optimize their systems, this is what it takes to progress quickly. These are the true benefits of precision sheet metal fabrication .

Composites

Thu, 21 Feb 2019 02:49:38 GMT

Composites:

Composites are chosen by transportation and sporting industries mainly for its strength to weight ratio. It’s stronger than metal and lighter in weight, makingit a desirable material to work with.

This highly-engineered material is composed of cloth fibers and a form of resin epoxy. Although durable, there is a risk that it will be damaged by burns, saws, mills, or rout. This problem is easily solved with waterjet.

Through an easy and precise erosion process, waterjet cuts material at high speeds without heat transfer. This technique is perfect for sporting goods, composite boat hulls, and automobile components. It also includes large commercial airplane parts along with small airplane clips and parts.

Cement Board

Thu, 21 Feb 2019 02:45:45 GMT

Cement Board:

Cement board typically finds a use in building product such as underlayment for floors, substrate for wall tile, or for building siding. It is a moisture resilient, flexible, strong material perfect for construction.

A saw is often brought to a job site to cut away at a cement board. In a factory, waterjets are ideal as the cement board is in an uncured state. This allows for complexity with the cut if a preferred shape is desired. Not only that, the waterjet can be included into the manufacturing line before final curing occurs.

Thick Insulation

Thu, 21 Feb 2019 02:41:22 GMT

Thick Insulation:

Thick insulation can pose some problems for those who try to cut it. To combat this, waterjet slashes through the toughest material. There is some insulation that incorporates fiberglass within the product. This can be found in automotive, the walls of buildings, attics, or in the HVAC. Waterjet eliminates the struggle by using the latest technology to make the process effective and effortless.

Stone

Tue, 17 Jul 2018 00:00:00 GMT

Stone:

An abrasive waterjet is often used for stone kitchen and bathroom countertops, boarders around rooms, hotel lobbies, or other embellishments within a structure. This is meant to beautify architecture and leave an impression on those who view it. The handiwork done can be accomplished through waterjets to create designs such as vines, leaves, or flowers.

Although saws and other tools can be used to cut away at stone, waterjet provides optimal performance in a fast and easy way. There are no longer limitations for manufacturing in comparison to substitute processes. Elaborate designs – no matter how difficult – are a possibility using waterjet’s thin stream technology.

Exotic Materials

Thu, 22 Feb 2018 00:00:00 GMT

Many exotic metals today are cut with waterjet for a smooth finish. This ranges from mild steel and aluminum to sturdier materials like titanium. Stronger products like nickel alloys can be used to create engines which are able to withstand extreme temperatures. One of the biggest advantages of using a waterjet for substances such as titanium or nickel alloys is the quickened process in comparison to a mill. While a mill is extremely slow and quickly wears out the bit, the waterjet does not do that. The accuracy and speed of the waterjet ultimately defeats a mill. Not only that, the precision is unmistakable between the two. The technology and ease of waterjet is unlike any other modern cutting processes. The ability to manipulate materials – especially difficult ones – into intricate shapes and styles reveals its superior technique. Immediate results follow and goes to show that it truly is above all other competition.

Waterjet

Tue, 14 Mar 2017 00:00:00 GMT

Waterjet:

Waterjet displays exquisite detail on numerous materials – from aluminum, steel, foam, and gasket. However, this is far from the powerful capabilities that waterjet shows. Waterjet utilizes its craftsmanship for stronger materials such as composites, stone, cement board, thick insulation, and exotic materials like titanium.